Automated Petri dish filler

Are you looking for a walk-away system for filling Petri dishes that saves you time and money while delivering higher quality? This system automatically adds culture medium to six dishes at once and then shakes them for 35 seconds (in accordance with ISO standards). This results in good distribution of the sample, which makes counting easier and delivers better results!
Automated Petri dish filler
Automated Petri dish filler

The system consists of:

  • An input unit for 6 rows of Petri dishes
  • A medium warming cabinet for 6 agar containers with pouring unit
  • A stacking unit for 6 rows of Petri dishes

Starting point is that this machine is not connected to your LIMS and can function completely stand-alone.
The aim of this machine is to build the simplest and most compact system possible that meets your minimum requirements.
This machine is based on the technologies used in our spread plate machine Rosie, and also incorporates the dry medium warming cabinet that is part of the modular setup used in the Kitty.
There is no control on the agar volume in the bottles.

After placing the sample into pre-labeled Petri dishes at a designated input location, the dishes are fed into the machine based on agar type.
Since 6 agar types are requested, there will be 6 input positions, each dedicated to its own agar type.
The machine will open and fill a maximum set of 6 dishes, one from each agar input position.
If there is no Petri dish present at a certain input, the machine will detect this and will not dispense agar at that position.
You can therefore also use the machine to fill only one agar type.

After filling, the set of 6 dishes will be shaken for at least 35 seconds (the ISO standard) during transport to the stacking area.
At the stacking position, a stack will be created for each agar type.
To keep the machine simple, all 6 stacks will be pushed out of the stacker simultaneously, even if a stack contains only one dish.
Optionally, we can configure this to only push out full stacks of 6 or 12 dishes, but this would require additional technical components.

Additional Options:

Second overlay layer
(Different options are available for this, hence listed separately)

Automatic Functions:

  • Unstacking of Petri dish stacks from the storage magazine
  • Lid lifting for agar pouring
  • Adding the correct agar type
  • Shaking
  • Automatic stacking based on agar type or temperature

Manual Tasks:

  • Placing label on the Petri dish
  • Lifting lid for pipetting
  • Pipetting
  • Placing dishes back in stacks sorted by agar type in the magazine

Dimensions:

  • 2.8 x 1.2 meters

We assume that the Petri dishes inserted into the machine are:

  • Labeled/coded with the sample content
  • Sorted by agar type before being loaded
  • Uniform in height and diameter

Example:

(In this example we use 2 dishes for clarity, but the machine can process 6 simultaneously — see schematic on next page)

  • In row 1 of the input unit, a Petri dish requiring agar type X is placed.
  • In row 2 of the input unit, a Petri dish requiring agar type Y is placed.

The machine simultaneously picks the dish from row 1 and row 2 and moves them to the central section (pouring unit).

The dish from row 1 is placed at position 1, and the dish from row 2 at position 2 within the pouring unit.

Agar type X is dispensed into the dish at position 1, and agar type Y into the dish at position 2.

After pouring, the dishes are shaken and transported to the stacking unit, where they are stacked back in row 1 and row 2 respectively.

Because dishes are pre-sorted by agar type before entering the machine, no LIMS connection is required and barcode scanning is unnecessary.

Cooling:
Forced cooling before stacking is not included by default, but available as an option. Note that including a cooling unit will increase the length of the machine.
With an integrated cooling unit, spread plates can also be produced.

Overlay Function (Second Layer):

To apply an overlay, the Petri dish stack is manually re-inserted into the machine. The same volume of agar will be dispensed again.

Optional:

  • The machine can detect whether an initial agar layer is already present and then add the top layer.
  • This top layer may be a different volume from the base layer.
  • Dishes with or without a base layer may be mixed in the same batch.
  • An optional printer can be integrated to print the time of agar pouring on the Petri dish.

Exited to see how this product works in real time? We will gladly give you a demo to show you!

Request demo
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